Avery Dennison AP 2.4 Service Manual

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Proprietary Statement
This manual contains proprietary information of Avery Dennison. It is intended solely for the
information and use of parties operating and maintaining the equipment described herein. Such proprietary
information may not be used, reproduced, or disclosed to any other parties for any other purpose without the
expressed written permission of Avery Dennison.
Product Improvements
Continuous improvement of products is a policy of Avery Dennison. All specifications and signs are
subject to change without notice.
FCC Compliance Statement
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that the interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures: Reorient or relocate the receiving antenna. Increase the separation between the
equipment and the receiver. Connect the equipment into an outlet on a circuit different than that to which the
receiver is connected..
Consult the dealer or an experience Radio/TV technician for help.
NOTE: This unit was tested with shielded cables on the peripheral devices. Shielded cables must be used with
the unit to insure compliance. The user is cautioned that any changes or modifications not expressly approved by
Avery Dennison could void the users authority to operate the equipment.
Liability Disclaimer
Avery Denniosn takes steps to assure that its published engineering specifications and manuals are
correct; however, errors do occur. Avery Dennison reserves the right to correct any such errors and
disclaims liability resulting therefrom.
No Liability for Consequential Damage
In no event shall Avery Dennison or anyone else involved in the creation, production,
or delivery of the accompanying product (including hardware and software) be liable for any
damages whatsoever (including, without limitation, damages for loss of business profits,
business interruption, loss of business information, or other pecuniary loss) arising out of the
use of or the results of use of or inability to use such product, even if Avery Dennison
has been advised of the possibility of such damages
A Letter to Our Customers
Dear Customers,
Congratulation on selecting an Avery Dennison AP 2.4 printer! We believe
soon you will find that you have made a cleverest choice!
This booklet is a small gift from us. It is intended for helping you to
know your printer better, then further to optimize it. Basically, this
booklet contains two parts: operation guidance and related valuable
information.
In the part of the operation guidance, we will furnish you with a lot of
complementary illustrations, so you may pick up those operation guides
more quickly.
In the latter chapters of Trouble Shooting, Maintenance as well as
Reference Technical information, which we think, you may need them
just in case. Therefore, for your quick reference, we try to table them as
much as possible.
Enjoy your reading and have a good time with your printer!
Best wishes,
Avery Dennison Printer Systems
01/01 Rev. 2.13-01 SERVICE MANUAL Schaltpläne / Circuit Diagrams, Page 1
TTX x50/67x Wildcats (plus) – TTX Laminator–
TDI/STDI/XXtreme
S 45/65/95/105 – TTK/Texxtile
Schaltpne / Circuit Diagrams
Display-Platine Schaltplan /
Display Board Diagram ................................. 2
Display-Platine Bestückung /
Display Board Components........................... 3
CPU-Platine Schaltplan CPU /
CPU Board Diagram CPU ............................. 4
CPU-Platine Schaltplan Speicher /
CPU Board Diagram Memory........................ 5
CPU-Platine Schaltplan Schnittstellen /
CPU Board Diagram Interfaces ..................... 6
CPU-Platine Bestückung A /
CPU Board Components A ........................... 7
CPU-Platine Bestückung B /
CPU Board Components B ........................... 8
I/O-Platine: Power Supply, Stepper, Kopf /
I/O Board: Power Supply, Stepper, Head...... 9
I/O-Platine: Schaltplan Stromversorgung /
I/O Board: Diagram Power Supply............... 10
I/O-Platine: Schaltplan I/O, Kopf /
I/O Board: Diagram I/O and Head-Control... 11
I/O-Platine: Schaltplan Schrittmotor-Logik /
I/O Board: Diagram Stepper Motor Logic..... 12
I/O-Platine: Schaltplan Kopfmotor /
I/O Board: Diagram Head Stepper Motor.....13
I/O-Platine: Schaltplan Folienmotor /
I/O Board: Diagram Foil Stepper Motor........ 14
I/O-Platine: Schaltplan Vorschubmotor /
I/O Board: Diagram Feed Stepper Motor ..... 15
I/O-Platine Besckung /
I/O Board Components................................16
Adapter-Platine Schrittmotor Schaltplan /
Adapter Board Stepper Motor......................17
Adapterplatine Laminator /
Adapter board laminator ..............................18
Applikator-Platine Schaltplan /
Applicator Board Diagram ...........................19
Applikator-Platine Bestückung /
Aplicator Board Components....................... 20
Dispenser-Platine Schaltplan /
Dispenser Board Diagram ...........................21
Messer-Platine Schaltplan /
Cutter Board Diagram.................................. 22
Messer-Platine Bestückung /
Cutter Board Components........................... 23
01/01 Rev. 2.13-01 SERVICE MANUAL Schaltpläne / Circuit Diagrams, Page 1
TTX x50/67x Wildcats (plus) – TTX Laminator–
TDI/STDI/XXtreme
S 45/65/95/105 – TTK/Texxtile
Schaltpne / Circuit Diagrams
Display-Platine Schaltplan /
Display Board Diagram ................................. 2
Display-Platine Bestückung /
Display Board Components........................... 3
CPU-Platine Schaltplan CPU /
CPU Board Diagram CPU ............................. 4
CPU-Platine Schaltplan Speicher /
CPU Board Diagram Memory........................ 5
CPU-Platine Schaltplan Schnittstellen /
CPU Board Diagram Interfaces ..................... 6
CPU-Platine Bestückung A /
CPU Board Components A ........................... 7
CPU-Platine Bestückung B /
CPU Board Components B ........................... 8
I/O-Platine: Power Supply, Stepper, Kopf /
I/O Board: Power Supply, Stepper, Head ...... 9
I/O-Platine: Schaltplan Stromversorgung /
I/O Board: Diagram Power Supply............... 10
I/O-Platine: Schaltplan I/O, Kopf /
I/O Board: Diagram I/O and Head-Control... 11
I/O-Platine: Schaltplan Schrittmotor-Logik /
I/O Board: Diagram Stepper Motor Logic..... 12
I/O-Platine: Schaltplan Kopfmotor /
I/O Board: Diagram Head Stepper Motor..... 13
I/O-Platine: Schaltplan Folienmotor /
I/O Board: Diagram Foil Stepper Motor........14
I/O-Platine: Schaltplan Vorschubmotor /
I/O Board: Diagram Feed Stepper Motor ..... 15
I/O-Platine Besckung /
I/O Board Components................................ 16
Adapter-Platine Schrittmotor Schaltplan /
Adapter Board Stepper Motor...................... 17
Adapterplatine Laminator /
Adapter board laminator.............................. 18
Applikator-Platine Schaltplan /
Applicator Board Diagram ........................... 19
Applikator-Platine Bestückung /
Aplicator Board Components.......................20
Dispenser-Platine Schaltplan /
Dispenser Board Diagram ...........................21
Messer-Platine Schaltplan /
Cutter Board Diagram..................................22
Messer-Platine Bestückung /
Cutter Board Components...........................23
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Summary of Contents

Page 1 - A Letter to Our Customers

Proprietary Statement This manual contains proprietary information of Avery Dennison. It is intended solely for the information and use of parties ope

Page 2

2. Remove the media hanger. 4. Click the media hanger back to the media compartment. 3. Load the media roll onto the hanger from the left. 5. Move t

Page 3 - Checking Your Box

7. Unlatch the print head module. 10. Turn back the print head module and then press it down firmly till you hear a snap. 8. Hold the print head modu

Page 4 - Power Supply

Peel Off Mode 10. Trim the edge of the label backing paper with scissor or knife. 11. Lead the backing paper over the dispenser bar, then thread it ba

Page 5 - Parts and Features (AP 2.4)

12. Press "FEED" button and the label backing paper will come out from the slot under the H cover. 15. Close the top cover and turn on the p

Page 6 - Parts and Features AP 2.4

Cutter Mode 11. Close the top cover and turn on the printer or press the "FEED" button if the printer is already on. ( Installing the cutter

Page 7 - Loading the Ribbon

Operator Controls Power Switch Controls printer power On-normal operation Off-the power should be turned off before connect or disconnect the

Page 8 - Ribbon Pick-up Holder

Performing Calibration Resetting the Printer to Factory Default Settings 1. Keep pressing the feed button while turning on the power, until the pr

Page 9 - Standard Mode

Hooking up the Printer and Computer 30 OS-204/214/314 Note : Power Jack The power supply barrel connector must be inserted into the power jack on

Page 10

Parallel Interface Requirements Communicate with the Printer The required cable (IEEE 1284-compliant is recommended) must have a standard 36-pin pa

Page 11 - Feed Button

Installing Driver Notes : 1. If you are just updating your driver, make sure to delete the previous version first. 1. Click the "Start" but

Page 12 - Peel Off Mode

Page Checking Your Box...1 Power Supply...

Page 13 - H Cover

Set the Parameters For Win 98 ▀ Ports After installing the driver, you can follow the path below to set parameters: Proper

Page 14 - Cutter Mode

▀ Output bin (Accessory setting) Properties menu → click "Paper" → click "more option" → select Enable/without → cutter, peeler →

Page 15 - Operator Controls

For Win 2000 ▀ Ports Properties menu → click "Ports" → select the IO port → click "OK" ▀ Paper source (Media type) Back

Page 16 - Default Settings

▀Create a new size For NT 4.0 Printer menu → right click to get pop- ▀Ports up menu Properties menu → click "Ports" → select "Serve

Page 17

Troubleshooting ▀ Paper/Output ▀ (Speed) Print quality Normally, when the printer is in abnormal condition, the "POWER" LED will keep blink

Page 18 - Before installation

D. Miscellaneous B. Power and Ready LEDs blink alternately Power LED Ready LED ON OFF OFF ON The host shows "Printer Time out" 1. Check

Page 19 - Installing Driver

 Poor printout quality. Caring for Your Printer . The ribbon may not be qualified. . The media may not be qualified. Clean the following areas of th

Page 20

Replacing Thermal Print Head 1. Switch off the power and wait for both LEDs to go off. 2. Unlatch the print head module. 3. Remove the ribbon. 4

Page 21 - ▀ Output bin

Reference Technical Information 1. General Specifications Specification ModelOS-202DTModel OS-204DT Model AP 2.4 Model OS-314TTPrint method Direc

Page 22

2. Fonts, Bar Codes and Graphics Specification Printer Programming Language B, PPLB Specification Model OS-202DTModelOS-204DTModelAP 2.4Model OS-31

Page 23

Checking Your Box Receiving the box of your printer, you are advised to check first for the possible shipping damage. There are two ways you can d

Page 24 - LEDs first:

3. Interface Specifications Note : Pin 9 on AP 2.4 are reserved for KDU(keyboard device unit), therefore do not connect these pins if you are using a

Page 25 - C. Only the Power LED blinks

Parallel (Centronics) The most simple way to connect to other hosts(not PC compatible) or terminals is: The parallel port is a standard 36-pin Centr

Page 26 - Caring for Your Printer

Appendix I - Installing Dispenser Kit 4. ASCIITABLE 1. Turn off the printer power and unplug the printer. NUL 0 @ P ' P SON XON ! 1 A

Page 27 - Replacing Thermal Print Head

Middle Cover 6. Route the peeler sensor cable through the guides along the left side of the top cover. 7. Fix the sensor cable and sensor board with

Page 28 - 1. General Specifications

Base Housing 16. Hook the dispenser bar on the brackets of the chassis, positioning it above the white roller. Ensure that the dispenser bar is parall

Page 29 - Greek and Russian)

Appendix II - Installing the Cutter 19. Click the top cover back to the middle cover. 20. Insert the sensor connector into its receptacle on the main

Page 30 - 3. Interface Specifications

4. Remove the whole print head assembly by releasing 4 screws at its feet. 5. Add a driver IC to U19 on the main board. 6. Secure four attached screws

Page 31 - Auto Polling

Power Supply 1. The Power Adapter has a barrel connector on one end that must be inserted into the power jack on the back of the printer. 2. Plug the

Page 32 - I - Installing Dispenser Kit

Parts and Features (AP 2.4) Power SwitchRibbon Pick-up HolderRelease LeversMedia Hanger Top Cover H Cover PowerIndicatorReady

Page 33 - Sensor Cable

Parts and Features AP 2.4 Top CoverThermal Printhead Power SwitchH Cover Power IndicatorReady indicator Feed Button Release

Page 34 - Base Housing

Loading the Ribbon Media Compartment Note: This section is not applicable to the direct thermal printing. 1. Lift the top cover to expose the media

Page 35 - 4 mmGap

4. Unwrap the ribbon roll pack and separate the ribbon roll and the bare core. 7. Turn back the print head module and then insert the bare core into t

Page 36 - Print Head Assembly

Loading the Media 8. Turn the wheel of the print head module to ensure the ribbon is tightly wound. 9. Press down the print head module firmly till y

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