Avery-dennison SNAP 656 User Manual

Users Manual Model 656 / 636 AVERY DENNISON Manual Edition 8.1 01 January, 2012 Manual Part Number 511398

4B •••• Customer Responsibility Users Manual Model 656/636 Customer Responsibility Location of Printer The printer weighs approximately 57 Lbs (~

94B •••• Assembly Drawings Users Manual Model 656/636 Ink Unwind / Rewind Assembly

Users Manual Model 656/636 Assembly Drawings •••• 95B Ink Unwind / Rewind Parts List Item Part # Description Qty Item Part # Description Q

96B •••• Assembly Drawings Users Manual Model 656/636 Feed & Ink Drive Assembly

Users Manual Model 656/636 Assembly Drawings •••• 97B Feed & Ink Drive Parts List Item Part # Description Qty 1 511206 Frame, Upright 1

98B •••• Assembly Drawings Users Manual Model 656/636 Timing Belt Threading Diagram

Users Manual Model 656/636 Assembly Drawings •••• 99B Timing Belt Parts List Item Part # Description Qty 1 356111 65T Timing belt, Double si

100B •••• Assembly Drawings Users Manual Model 656/636 Knife Assembly Drawing 171512202221231916271826222821141325424115273109861

Users Manual Model 656/636 Assembly Drawings •••• 101B Knife Parts List Item Part # Description Qty Item Part # Description Qty 1 357091

102B •••• Assembly Drawings Users Manual Model 656/636 Stacker Assembly Drawing (Part 1)

Users Manual Model 656/636 Assembly Drawings •••• 103B Stacker Parts List (Part 1) Item Part # Description Qty Item Part # Description Qty

Users Manual Model 656/636 Customer Responsibility •••• 5B AC Power Line AVERY DENNISON requires that the electrical service be 10 Amps @ 115VAC or

104B •••• Assembly Drawings Users Manual Model 656/636 Stacker Assembly Drawing (Part 2)

Users Manual Model 656/636 Assembly Drawings •••• 105B Stacker Parts List (Part 2) Item Part # Description Qty Item Part # Description Qty 1

106B •••• Assembly Drawings Users Manual Model 656/636 Cooling Fan Assembly Drawing

Users Manual Model 656/636 Assembly Drawings •••• 107B Cooling Fan Parts List Item Part # Description Qty 1 511122 Bracket, Fan mount 1 2 5

108B •••• Assembly Drawings Users Manual Model 656/636 Optional 4.25” Pickup Assembly 222310221441252615252918216527289318724333301926928851912133

Users Manual Model 656/636 Assembly Drawings •••• 109B Optional 4.25” Pickup Parts List Item Part # Description Qty Item Part # Description

110B •••• Assembly Drawings Users Manual Model 656/636 Optional 4.25” Stacker Assembly 31891013935343647331430182161612133574223023204035292722628

Users Manual Model 656/636 Assembly Drawings •••• 111B Optional 4.25” Stacker Parts List Item Part # Description Qty Item Part # Description Q

112B •••• Assembly Drawings Users Manual Model 656/636 Rewind Assembly Drawing 2726274241241672931222334188103401652011925323919412159212133373821

Users Manual Model 656/636 Assembly Drawings •••• 113B Rewind Parts List Item Part # Description Qty Item Part # Description Qty 1 991168

6B •••• Customer Responsibility Users Manual Model 656/636 In some cases, a double box has been used to ship your printer.

114B •••• Assembly Drawings Users Manual Model 656/636 Contrast Sensor Webguide Option Drawing 13910121767843518191116141512

Users Manual Model 656/636 Assembly Drawings •••• 115B Contrast Sensor Webguide Option Parts List Item Part # Description Qty 1 354023 Sensor

116B •••• Assembly Drawings Users Manual Model 656/636 Cover Assembly Drawing 8182161713112112221119191934715623201425810524

Users Manual Model 656/636 Assembly Drawings •••• 117B Cover Parts List Item Part # Description Qty 1 511209 Bracket, Angle 4 2 511203 Base

Users Manual Model 656/636 Printer Setup •••• 7B Printer Setup Installing the Stacker Remove the stacker from the separate packaging. Remove the

8B •••• Printer Setup Users Manual Model 656/636 Fuse Configuration The main fuse(s) on the AVERY DENNISON 656 / 636 are located inside the AC pow

Users Manual Model 656/636 Printer Setup •••• 9B P.C. Board Identification Mother Bd. (371170) - Horizontal on bottom of printer Front Panel B

10B •••• Printer Setup Users Manual Model 656/636 Installing the PC Interface Cable The 656 / 636 requires a 9-pin RS232 cable. This cable is pr

Users Manual Model 656/636 Product Description •••• 11B Product Description Printer Description The AVERY DENNISON model 656 / 636 thermal printer

12B •••• Product Description Users Manual Model 656/636 Personal Computer Specifications This specification describes the hardware and application

Users Manual Model 656/636 Product Description •••• 13B Stock Support for blank or pre-printed fabrics, blank or pre-printed card stock and die cu

ii •••• Users Manual Model 656/636 This page intentionally blank

14B •••• Printer Operation Users Manual Model 656/636 Printer Operation Loading Ink Figure 5 - Ink Threading Path The ink ribbon comes

Users Manual Model 656/636 Printer Operation •••• 15B Loading Stock FIGURE 6 – Tag Stock Threading FIGURE 6A – Fabric Threading LOADING ST

16B •••• Printer Operation Users Manual Model 656/636 4) Open the hinged cover to the printer. 5) Open the print head by pushing the release leve

Users Manual Model 656/636 Printer Operation •••• 17B Web Guide Adjustment The AVERY DENNISON 656 / 636 printer has been designed with only three

18B •••• Printer Operation Users Manual Model 656/636 Figure 7 - Print Head Operation To close the head mount plate, move the head down while d

Users Manual Model 656/636 Control Panel Operation •••• 19B Control Panel Operation Control Buttons Start - Star

20B •••• Control Panel Operation Users Manual Model 656/636 Test - TEST and START must both be used. - Test will stop when the buttons are relea

Users Manual Model 656/636 Control Panel Operation •••• 21B ORANGE - System is operational. - Ready for batches to be downloaded. GREEN - Batches t

22B •••• Control Panel Operation Users Manual Model 656/636 Front Panel Menu Map Ready For Batches  Print / Cut Positions  Print Head Setu

Users Manual Model 656/636 Control Panel Operation •••• 23B Front Panel Power Up / Home Screens POWER UP (DIAGNOSTICS TESTS) D I A G N O S T I C

Users Manual Model 656/636 •••• iiiB Contents Scope 1 Introduction...

24B •••• Control Panel Operation Users Manual Model 656/636 When the printer is powered up and all initializations are complete, if there aren’t a

Users Manual Model 656/636 Control Panel Operation •••• 25B SETUP SCREEN P R E S S E N T E R F O R F E A T U R E S E T U P

26B •••• Control Panel Operation Users Manual Model 656/636 PRINT/CUT POSITIONS P R E S S E N T E R F O R P R I N T / C U T

Users Manual Model 656/636 Control Panel Operation •••• 27B D O T S H I F T V A L U E : ± X X N E W V A L U

28B •••• Control Panel Operation Users Manual Model 656/636 CALIBRATE SENSORS P R E S S E N T E R T O C A L I B R A T E

Users Manual Model 656/636 Control Panel Operation •••• 29B B O T R E F L O V E R M A R K V A L U E : 0 0 0 N E W V A L U E :

30B •••• Control Panel Operation Users Manual Model 656/636 L A B E L C O U N T E R : 0 0 0 0 0 0 P R E S S E N T E R T O R E S E

Users Manual Model 656/636 Control Panel Operation •••• 31B FEATURE SETUP SCREEN P R E S S E N T E R F O R F E A T U R E S E

32B •••• Control Panel Operation Users Manual Model 656/636 language with the selection. Pressing the MODE / Down Arrow key will take the user to

Users Manual Model 656/636 Control Panel Operation •••• 33B VERIFIER SETUP P R E S S E N T E R F O R V E R I F I E R S E T

iv •••• Users Manual Model 656/636 Front Panel Menu Map ...

34B •••• Adjustments / Maintenance Users Manual Model 656/636 Adjustments / Maintenance Print Head Handling Warning Print heads can be damaged eas

Users Manual Model 656/636 Adjustments / Maintenance •••• 35B Print Head Cleaning CAUTION: TURN OFF THE POWER TO THE PRINTER BEFORE STARTING ANY

36B •••• Adjustments / Maintenance Users Manual Model 656/636 Print Head Replacement NEVER REMOVE THE PRINT HEAD FROM THE PRINTER EXCEPT FOR REPLA

Users Manual Model 656/636 Adjustments / Maintenance •••• 37B printhead resistance, for example “Rav = 1438Ω”, printed on a label on the printhead.

38B •••• Adjustments / Maintenance Users Manual Model 656/636 Print Head Adjustment Clean Platen Roller You may determine if the print head has be

Users Manual Model 656/636 Adjustments / Maintenance •••• 39B Minimum pressure should be used when running narrow stocks; wide stocks require sligh

40B •••• Adjustments / Maintenance Users Manual Model 656/636 Stacker Adjustments The stacker has four adjustments that can be made without a tool

Users Manual Model 656/636 Adjustments / Maintenance •••• 41B Ink Out An optical sensor located near the ink unwind arbor allows the printer to mon

42B •••• Adjustments / Maintenance Users Manual Model 656/636 Print Registration Sensor Web Position Adjustment If you are running sense mark med

Users Manual Model 656/636 Adjustments / Maintenance •••• 43B Feed Open If the feed open switch is in need of adjustment, first check and adjust as

Users Manual Model 656/636 •••• vB Printhead Life Extension...

44B •••• Adjustments / Maintenance Users Manual Model 656/636 Lubrication Procedure General The 636 / 656 series printers are factory equipped wit

Users Manual Model 656/636 Adjustments / Maintenance •••• 45B Printer Set Up Sequence 1) Power off the printer, remove the stock and ink and thoro

46B •••• Electrical Trouble Shooting Users Manual Model 656/636 Electrical Trouble Shooting Power Up / Sign On / Communications Problem Probabl

Users Manual Model 656/636 Electrical Trouble Shooting •••• 47B Problem Probable Cause Corrective Action Front panel does not complete diagnosti

48B •••• Electrical Trouble Shooting Users Manual Model 656/636 Stock / Ink Advance Problem Probable Cause Corrective Action Stock does not adv

Users Manual Model 656/636 Electrical Trouble Shooting •••• 49B Print Problem Probable Cause Corrective Action Printer advances stock but does no

50B •••• Electrical Trouble Shooting Users Manual Model 656/636 Problem Probable Cause Corrective Action Print contrast is too light or dark. 1

Users Manual Model 656/636 Electrical Trouble Shooting •••• 51B Cut / Stack Problem Probable Cause Corrective Action Printer fails to cut labels

52B •••• Mechanical Trouble Shooting Users Manual Model 656/636 Mechanical Trouble Shooting Stock Problem Probable Cause Corrective Action Stoc

Users Manual Model 656/636 Mechanical Trouble Shooting •••• 53B Problem Probable Cause Corrective Action Cracks or craze marks appear on face of

54B •••• Mechanical Trouble Shooting Users Manual Model 656/636 Ink Problem Probable Cause Corrective Action Ink wrinkles or will not pull smoo

Users Manual Model 656/636 Mechanical Trouble Shooting •••• 55B Print Problem Probable Cause Corrective Action Poor print - uneven or no print (

56B •••• Electrical Drawings Users Manual Model 656/636 Electrical Drawings Printer Wiring

Users Manual Model 656/636 Electrical Drawings •••• 57B INKMOTORFEEDMOTORKNIFEMOTORFRONT PANELPRINT HEAD24VPOWERSUPPLY511116SYSTEM HARNESSVERIFIERR

58B •••• Electrical Drawings Users Manual Model 656/636 Electrical System Schematic NOTES: 1. ALL AC WIRE 18AWG 600V INTERNATIONAL COLO

Users Manual Model 656/636 Electrical Drawings •••• 59B Motherboard Power Connectors The power supply connector on any PC / XT or PC / AT compatib

60B •••• Appendix A Users Manual Model 656/636 Appendix A Error Messages On the Machine's detection of errors/error, the displays will show

Users Manual Model 656/636 Appendix B •••• 61B Appendix B Software Upgrade Chip Placement Positions Head Driver Board P/N 341106TT P N .3 4 11 06

62B •••• Appendix B Users Manual Model 656/636 Thermal Control Board P/N 371105TT U 36U 23U 21U 4U 3U 18U 19U 20U 22 THERMAL CONTROL BOARD, Upg

Users Manual Model 656/636 Appendix B •••• 63B Front Panel Board P/N 511108 (Use chip removal tool p/n. 351156 for square I.C.'s) FRONT

Users Manual Model 656/636 Scope •••• 1B Scope Introduction This user manual was arranged for the person who is going to operate the printer. The

64B •••• Appendix C Users Manual Model 656/636 Appendix C Ink and Stock Transfer Types Transfer Type values associated with the XT commands. V

Users Manual Model 656/636 Appendix C •••• 65B Value Transfer Type 80 Pressure Sensitive & HR-4111 Ink 81 Uncoated Tag Stock & HR-4111

66B •••• Appendix C Users Manual Model 656/636 Value Transfer Type 117 591SST/601SST Fabrics & CT-1114 Ink 118 601SST Fabric & CT-111

Users Manual Model 656/636 Appendix D •••• 67B Appendix D Knife MFG Guideline Solenoid Trigger Setting +.000 -.020 1. After the clutch and

68B •••• Appendix D Users Manual Model 656/636 • Torsion Spring should be at an angle of 60±2°. Lay the spring over the drawing below to see if

Users Manual Model 656/636 Appendix D •••• 69B • (Test on the solenoid test box.) The knife must cut both fabric and card stock. The solenoid s

70B •••• Appendix E Users Manual Model 656/636 Appendix E Printhead Life Extension Matching stock and ink widths If your customer is running mult

Users Manual Model 656/636 Appendix E •••• 71B Printhead Fail Modes Symptoms, Causes, Solutions Symptom #1: A dot is leaving a line in the print

72B •••• Appendix E Users Manual Model 656/636 Printhead Cleaning Procedure Printhead performance and life are influenced by proper handling and

Users Manual Model 656/636 Appendix E •••• 73B Printhead Installation and Removal Procedures Printhead removal procedure 1. Attach the grounding

2B •••• Warranty Information Users Manual Model 656/636 Warranty Information Warranty Policy Avery Dennison Retail Information Systems, In-Plant P

74B •••• Appendix E Users Manual Model 656/636 Static Checks for 636/656 Printers 1. Stacker: With an ohmmeter, check continuity between the ma

Users Manual Model 656/636 Appendix E •••• 75B Steps for initial set up on a AVERY DENNISON 636 or 656 1. Software: In Formatter, open the forma

76B •••• Appendix E Users Manual Model 656/636 Print Quality Adjustment !. Tangent - Move the tangent adjust knob left or right to improve print

Users Manual Model 656/636 Appendix F •••• 77B Appendix F Platen Rollers for 6x6 and 676 Printers There are several types of platen rollers made fo

78B •••• Appendix F Users Manual Model 656/636 Standard Platen RollerNon Ink Save636 / 656 All676Part Number 355009 – RedPart Number 355029 - Gre

Users Manual Model 656/636 Appendix F •••• 79B Back Justified Platen Roller3” Cut DownNon Ink Save636 / 656 w/ Beige CoversPart Number 355044 - Gr

80B •••• Appendix F Users Manual Model 656/636 Center Justified Platen Roller1 3/8” Cut DownNon Ink Save636 / 656 w/ Gray Covers676Part Number 375

Users Manual Model 656/636 Appendix F •••• 81B Center Justified Platen Roller3” Cut DownNon Ink Save636 / 656 w/ Gray Covers676Part Number 375026

Users Manual Model 656/636 Assembly Drawings •••• 83B Assembly Drawings

Users Manual Model 656/636 Warranty Information •••• 3B − Equipment purchased and exported to regions outside local Avery Dennison office coverage

84B •••• Assembly Drawings Users Manual Model 656/636 Unwind Assembly Drawing

Users Manual Model 656/636 Assembly Drawings •••• 85B Unwind Parts List Item Part # Description Qty 1 373012 Web guide, Rear 1 2 373009 L

86B •••• Assembly Drawings Users Manual Model 656/636 Contrast Sensor Drawing

Users Manual Model 656/636 Assembly Drawings •••• 87B Contrast Sensor Parts List Item Part # Description Qty Item Part # Description Qty 1

88B •••• Assembly Drawings Users Manual Model 656/636 Web Guide / Sensor Assembly Drawing 30392927312826252462371314711121091110114323837735366333

Users Manual Model 656/636 Assembly Drawings •••• 89B Web Guide / Sensor Assembly Parts List Item Part # Description Qty Item Part # Descrip

90B •••• Assembly Drawings Users Manual Model 656/636 Drive Assembly Drawing A

Users Manual Model 656/636 Assembly Drawings •••• 91B Drive Parts List Item Part # Description Qty Item Part # Description Qty 1 514012

92B •••• Assembly Drawings Users Manual Model 656/636 Printhead Assembly Drawing

Users Manual Model 656/636 Assembly Drawings •••• 93B Printhead Parts List Item Part # Description Qty Item Part # Description Qty 1 51500